Precision Quality Assurance System

At ApexBatch, quality is not just a department—it's embedded in every stage of our manufacturing process. Our comprehensive three-phase quality assurance system ensures every component meets the highest standards of precision, reliability, and consistency.

±0.01-0.05mm
Tolerance Control
100%
Traceability
ISO Certified
Quality Management

Quality Control System

Three-phase inspection system ensuring quality at every stage of production

01

Incoming Material Inspection

Preventing non-conforming materials from entering production flow

Key Procedures

  • Supplier certification verification
  • Material test reports review
  • Incoming quality inspection
  • Non-conforming material quarantine

Core Inspection Parameters

  • Material composition analysis
  • Hardness testing
  • Dimensional verification
  • Surface quality check
02

In-Process Quality Control

Monitoring during manufacturing to catch issues early

Key Procedures

  • First Article Inspection (FAI)
  • Statistical Process Control (SPC)
  • In-process dimension checks
  • Process parameter monitoring

Core Inspection Parameters

  • Critical dimensions tracking
  • Surface roughness measurement
  • Geometric tolerances (GD&T)
  • Tool wear monitoring
03

Final Inspection & Delivery

Comprehensive outgoing verification before shipment

Key Procedures

  • 100% final inspection
  • Inspection report generation
  • Certificate of Conformance
  • Traceable packaging & labeling

Core Inspection Parameters

  • Full dimensional verification
  • Surface finish validation
  • Functional testing
  • Visual inspection standards

How We Ensure Consistent Quality

Operator Quality Training

Operator Quality Training

Ensuring skilled and empowered personnel

  • All operators must pass pre-job quality training and assessment before assignment
  • Key process operators undergo periodic retraining to maintain competency
  • Operators are authorized to immediately stop production upon detecting quality risks and initiate problem resolution protocols
  • Regular quality awareness sessions and skill development workshops

Empowered operators are the first line of defense in quality assurance

Advanced Quality Control Equipment

State-of-the-art inspection technology ensuring precision at every measurement

ZEISS CMM

ZEISS CMM

Measures complex surfaces and geometric profiles to ensure precise component fit and assembly accuracy.

2.5D Image Measuring

2.5D Image Measuring

Performs non-contact optical inspection, ideal for delicate or reflective components requiring accurate measurement without surface contact.

Spectrometer

Spectrometer

Identifies material alloy composition within seconds, preventing material mix-up and ensuring correct material specifications.

Roughness Tester

Roughness Tester

Quantifies surface finish characteristics critical for friction, wear resistance, and sealing performance in moving components.

Quality Certifications

Our Certified systems ensure consistent quality, compliance, and traceability throughout production.

ISO 9001:2015 Certification
ISO 13485:2016 Certification
ISO 14001:2015 Certification

Ready to Experience Our Quality Standards?

Request our comprehensive quality package including certifications, inspection capabilities, and sample reports to see how we can meet your quality requirements.

Request Quality Package

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Quality Assurance - ApexBatch's Precision Standards